About
TirolWool

Last spring, Glorija Blazinsek and Giacomo Frison from Altripiani set off to travel "The Wool Road".

The project

About TirolWool

While they didn't go far, Glorija and Giacomo spent several months travelling around Italy to research all of the processes that go into making TirolWool®, which we use in our technical garments. Their story begins amidst the alpine pastures of South Tyrol and the stables upon the valley floor. Glorija and Giacomo set up base in Biella, Piedmont, in one of the most cutting-edge textile districts for wool selection, washing and carding. Ceaseless in their pursuit of the bales of wool, the two ascended to Varese in Upper Lombardy, close to Lake Maggiore. Hundreds of reels of wool are made there daily with an abundance of precision and passion.

Next, they moved on to visit a small company in the Marche region at the foot of the Sibillini Mountains, where a group of knitters gracefully and frugally create every accessory. Finally, they travelled to the Veneto region. The duo’s first stop there was Cittadella, where they filmed the technologically advanced machines used to make TirolWool® Responsive. They finished up in Montebelluna with a team of experts, where they talked about the end product as well as new prototypes for the future.

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About TirolWool

The Process

step 01

SHEARING

step 02

SORTING THE WOOL

step 03

WOOL WASHING AND COMBING

step 04

CHLORINE-FREE TREATMENT

step 05

THE RESPONSIVE TREATMENT

step 06

SPINNING

step 07

MANUFACTURING BEANIES

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The Protagonists

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Luana Servilli

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Pier Carlo Buscaglia

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Nigel Thompson

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Sonia Grillo

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Valerio Richiardi

Discover our TirolWool® products

Fanes 2 Powertex TirolWool® Responsive JacketFanes 2 Powertex TirolWool® Responsive Jacket

Fanes 2 Powertex TirolWool® Responsive Jacket

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Fanes 2 Powertex TirolWool® Responsive ParkaFanes 2 Powertex TirolWool® Responsive Parka

Fanes 2 Powertex TirolWool® Responsive Parka

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Antelao Beltovo 2 PantAntelao Beltovo 2 Pant

Antelao Beltovo 2 Pant

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Antelao Beltovo 2 Pant Antelao Beltovo 2 Pant

Antelao Beltovo 2 Pant

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Ortles 2 TirolWool® Responsive JacketOrtles 2 TirolWool® Responsive Jacket

Ortles 2 TirolWool® Responsive Jacket

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Ortles Tirol Wool Responsive JacketOrtles Tirol Wool Responsive Jacket

Ortles Tirol Wool Responsive Jacket

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Puez TirolWool®Puez TirolWool®

Puez TirolWool®

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Green friday

20% OFF ALL PRODUCTS
20% DONATION TO THE RENOVATION PROJECT FOR THE MOUNTAIN PASTURE IN VAL DI FUNES/SOUTH TYROL/ITALY

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SHEARING

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Shearing /ʃɪ́ːrɪŋ/

Both the act and result of the said action. The way in which the fleece is removed from a sheep’s body and from other four-legged animal bodies with wool, or from other long-haired animals. TirolWool® is sheared at two different points in the year: in the spring and in the autumn. It is a time of celebration and coming together for all the alpine valleys.

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The sheep graze in meadows and alpine pastures. They are sheared twice a year (in spring and autumn) at mountain farmsteads. The wool is then sorted into jute (but not plastic) sacks. This ensures that the wool is not contaminated by synthetic fibres. Imbotex collects these sacks and takes the wool to their factory in Cittadella (PD) before sending it to Biella.

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SORTING

THE WOOL

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Wool /wʉ́l/

A textile fibre of animal origin, especially that which comes from the fleece of sheep or the hair of other animals: sheep, goat or camel wool. The term can be used to refer to the animal hair and yarn obtained from it, as well as the resulting fabric. In particular, Tyrol and the Val di Funes (South Tyrol) wool comes from sheep that graze freely. Generally, the farmer or shepherd who raises them abides by a tradition that includes maintaining a mountain farmstead, along with the surrounding territory and the well-being of the sheep. Wool can absorb the humidity produced by physical activity and then slowly wick it away. It is also unrivalled when it comes to regulating body heat, as there is no other natural fibre that is as competitive or sustainable.

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The wool is sent in jute sacks to The Biella Wool Company, where it is sorted according to length, fineness and colour. All organic and plant impurities are removed. All of the stains (from the animals’ urine) are also cut away, because these would change the end colour of the wool if they were left on. Next, the crucial work of sorting and separating the most beautiful fibres from the less beautiful ones, as well as differentiating the most knotted, felted and tangled parts, takes place.

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WOOL WASHING

AND COMBING

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Carding /kɑ́ːdɪŋ /

Untangling the textile fibres and aligning them in the same direction, while removing any impurities. The wool that Salewa uses in its products is processed in Italy with state-of-the-art machinery.

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The wool reaches The Biella Wool Company (which is just a few kilometres away) where it is first scoured, and then washed and dried. It is then carded, which straightens and aligns the fibres. The all-important combing step comes next. Lastly, the wool tops are created which, once packaged, are ready to be transported a few hundred metres to the Tintoria Ferraris Spa, where they undergo chlorine-free treatment.

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CHLORINE-FREE

TREATMENT

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The wool tops are washed and treated here to make sure that they will be unshrinkable. This ensures that when the end customer machine washes their garment, it will not shrink. The shrink-proof treatment "burns" the scales on the fibres in such a way that they no longer stick together and don't felt up. In the past, this step was done using chlorine (a pollutant), while now it is done without it. This therefore eliminates use of a chemical that harms the environment.

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THE RESPONSIVE

TREATMENT

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Future /fjʉ́wʧə/

That which relates to the course of time after the present: future life. Between the 1950s and 1960s, a shift occurred as people moved from the mountains to work for companies in the city. For at least one generation, part of the culture and knowledge around wool was lost. Fortunately, in recent years, younger generations have been rediscovering and becoming more interested in this type of work. They have gone back to maintain their grandparents’ or great-grandparents’ land, in some cases even rearing animals and managing to make an income from it. Our hope for the future is that the values learnt at work will be passed down: the passion, commitment, satisfaction and sacrifice that is needed to maintain this kind of work for many families and many generations, both past and future.

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Once the chlorine-free treatment is finished, the wool tops reach Imbotex for the Responsive treatment. This treatment involves impregnating the fibres with natural minerals, which absorb and then slowly release body heat, transforming it into new energy. To make this happen, the tops are cut and put into a machine that blends the Responsive fibre with TirolWool® and heat-regulating polyester. Once blended, they are carded inside a state-of-the-art machine which allows us to achieve extremely light-weight, yet well-carded, hole-free fibres. As such, the end result will be an extremely light, yet warm sports garment that is fantastic for outdoor activities. The wool enriched with Responsive technology will then be sent to our manufacturing partners in Asia. There, they will be used for padding our TirolWool® Responsive line garments. Meanwhile, the part of the wool not treated by Imbotex goes straight to MC2 Srl, in Varese, to create yarn.

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SPINNING

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Tradition /trədɪ́ʃən/

All of the memories, news and stories passed down from one generation to another. Together with its partners, Salewa aims to acknowledge and reward not only the people who make its products, but also those who advance activities in the countryside, hillside and mountains. By committing to this counter-trend and asking these people to go back to making smaller, yet extremely special batches of wool, key traditions are preserved. This brings fulfilment, pleasure and pride to a lot of people.

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The wool is carded using a machine that is gentle with long fibres, ensuring that it does not break them too much. The machine doesn't discard short fibres either, which are crucial for the softness of the end product. Next, the wool is refined to create the loft of the strand which we wish to obtain.

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MANUFACTURING

BEANIES

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Weaving /wɪ́jvɪŋ/

A series of processes (artisanal or industrial) connected to manufacturing fabrics. Essentially, these processes aim to interweave a series of parallel threads with a continuous thread in order to create a pre-selected weave, which is performed on looms. Our woollen hats and accessories are made using an exceptional specialised process which, in addition to ensuring that they are pleasant to touch, guarantees high qualitcy in the long term.

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In the Marche, the balls of wool are knitted to make our Made in Italy beanies, as well as other accessories.